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Making a round shield

This is a guide to making a round shield.

What you need:


Measure the central point (15½ inches) Wrap the wire around a nail Hammer in the nail to the central point Put a loop in the wire at 15½ inches Draw a circle using the wire as a guide Shield construction image showing circle drawn (no text) Put another loop at 2¼ inches from the nail Draw a smaller circle Retrieve the nail Secure the plywood to the workbench Adorn safety goggles Start cutting the plywood along the line Allow the blade to cool Drink some tea Continue cutting Position the plywood for the next cut Cut Rest Tea You get the idea Shield construction image showing three images (no text) Shield construction image showing three images (no text) Pour some more tea Shield construction image (no text) Persevere Until you finish or until your tea runs out Secure the shield Drill a hole within the central circle Shield construction image showing hole cut (no text) Saw from the hole round the small circle Let the drill cool when necessary Continue sawing Shield construction image showing circle cut (no text) sand down the hole's edges Shield construction image showing shield blank (no text) Measure out the length for the handle (29 inches) Saw Shield construction image showing cut handle (no text) Shield construction image showing handle placed on top of the blank (no text) Mark the grip area Sand down the grip

Warning: since this guide was written, hessian is no longer encouraged as a shield covering.

Trace out the shield onto the fabric Shield construction image showing circles drawn (no text) Cut out the fabric Shield construction image showing cut fabric (no text) The sizes should match Prepare some PVA glue Spread glue thickly on shield front Place fabric on glued surface Allow glue to dry Trim the fabric Mark out the shield design

Warning: the pattern shown here is not generally considered to be the most authentic pattern.
Refer to the round shield design document for better designs.

Mark out the segment with masking tape Paint Protect the yellow from potential black-splash Paint Score the reverse to mimic a planked effect Shield construction image showing scored reverse (no text) Cut out the central hole Shield construction image showing painted shield blank (no text) Mark out and drill holes for nails Hammer in nails and place washers Bend a hook in the nails and hammer them down Shield construction image showing the boss attached by 4 nails (no text)

Warning: leather is considered a better edging than rawhide, but the same principle applies.

Stretch the damp rawhide edging over the shield Draw holes in the rim and sew on the rawhide Cut out 2 leather straps Drill hole through washer, strap and shield Hammer down bolt Done